Thanks guys, all this talk about band saw blades got me going today on making a few for my Delta band saw. I needed 93 1/2” but had to weld smaller lengths together to make it work. And I don’t care about more welds, never been a problem. So for this size blade, in my hobby shop, it’s typical two welds for this length. I could go buy a coil of the stuff but that’s no fun! I use a 4 1/2” right angle grinder to smooth out the weld. The blade welder I have has a little grinding wheel on it that works but I get better results with the angle grinder.
